Iridium
spark plug specifications and benefits
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Relatively recent advances in fabrication techniques
have enabled the use of Iridium - an incredibly hard precious metal,
for the construction of spark plug electrodes. Laser technology is
used to weld the Iridium tip to spark plugs manufactured by both Denso
and NGK. It's worth noting that spark plugs can't increase the potential
power that an engine can generate but a more efficient spark will
provide more efficient combustion and associated performance and economy
benefits. A poor spark from a worn or low grade spark plug will reduce
efficiency. An Iridium plug will produce a more efficient spark.
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Denso Iridium tip - click to enlarge
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Notable properties of Iridium are its melting point
- approximately 2450 degrees C, considerably higher than Platinum,
and it's strength - approximately 8 times that of platinum. The table
below compares the characteristics of Iridium with those of other
precious/semi-precious metals commonly used in the construction of
spark plugs.
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There are currently two main manufacturers of Iridium spark plugs
for automotive use available in the UK. NGK produce a product range
known as Iridium IX and Denso produce Iridium Power spark plugs.
Both are very high quality products using laser welding technology
and manufacturing techniques perfected over a very long history
of spark plug design and manufacture. Both manufacturers also manufacture
OEM Iridium plugs, installed in some vehicles at the factory and
usually having Iridium centre electrode and platinum chipped ground.
Where an OEM Iridium plug is specified there is little to be gained
by changing to an Iridium IX or Iridium Power plug. Champion have
manufactured Iridium plugs for use in large industrial engines for
quite some time but have not yet put any automotive parts into production.
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Advantages
of Iridium spark plug types
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Due to the properties of Iridium, the spark plugs centre electrode
can be made with a much smaller diameter than with platinum, Gold
or gold palladium and copper/nickel types without sacrificing service
life. The spark plugs potential difference is more concentrated
at the tiny Iridium tip and hence less 'spark jump' voltage is required
- this can be as much as 5,000 volts less than with standard plug
types. Ignition is improved and less strain is placed on the ignition
system. Benefits of improved ignition/combustion include better
fuel economy, increased power/acceleration and especially better
throttle response.
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NGK
Iridium IX spark plugs
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NGK's Iridium IX product range of spark plugs in the UK is aimed
predominantly at the motorcycle market. There are a few instances
of cars officially imported into the UK that use Iridium IX spark
plugs as standard equipment - evidence that automotive manufacturers
have tried and tested and now trust the product. |
| Sparkplugs.co.uk keep limited
stocks of the entire UK NGK Iridium IX range in stock for immediate
despatch and can obtain non UK spark plugs to satisfy most other requirements
on request. |
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Service life of some OEM Iridium spark plugs can be as much as
120000 miles with very little degrading of performance in that lifespan.
NGK Iridium IX types have a centre electrode tipped with Iridium
alloy with a 0.6mm diameter. NGK believe this gives the optimum
balance between performance and service life. Service life estimates
can be up to 60000 miles for normally aspirated car engines and
up to 20000 miles for motorcycles - this is extremely subjective
though, a high revving motorcycle or extremely modified car engine
will most likely wear plugs out in a few thousand miles.
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Denso
Iridium Power spark plugs
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Denso's current Iridium Power product range is aimed mainly at the
performance car and motorcycle markets. We can usually cross reference
NGK parts to Denso parts and vice versa to provide a plug to your
specification. |
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Construction of NGK and Denso plugs is similar for the most part,
the big difference being Denso's use of a 0.4mm Iridium tipped centre
electrode - claimed to be the world's smallest production centre
electrode, where NGK's IX centre electrode is 0.6mm. As with NGK
Iridium, and indeed most other spark plugs, the narrower the centre
electrode is, the lower the potential difference (voltage) that
is required to jump the gap between centre and ground electrodes.
It follows that the Denso plug will require an even lower 'spark
jump' voltage than the NGK plug. The Denso plug also utilises a
'u-grooved' ground electrode which is claimed to aid in the production
of a 'flame core' which further improves the combustion process.
In theory, all the benefits offered by NGK Iridium plugs are further
improved by the Denso Iridium plugs - with the exception of service
life. The smaller diameter of the Denso centre electrode means that
less wear can take place before the plugs' optimum service life
is exceeded.
Denso also manufacture long life Iridium power plugs such as SVK20RZ8,
VK22PR-Z11 etc. These maintain the 0.4mm Iridium centre electrode
but also have a platinum 'chip' in the ground electrode to allow
performance to be maintained for a much longer service life (up
to 60000 miles). These plug types are usually recommended for high
power turbo charged engines where wear may otherwise be accelerated.
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Denso
Iridium Power racing plugs
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| Denso racing plugs are available for most applications and are a
suitable replacement where standard Iridium power plugs may not cope
adequately with extreme use and very harsh engine conditions. Superbly
engineered with Denso's 0.4mm Iridium centre electrode and a 0.8mm
solid platinum ground electrode. Supplied in a protective plastic
case. Available heat ranges start at '24', equivalent to '8' on NGK's
heat range scale |
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